Monday I lost all electrical instruments about 80 nm from home at 5500 feet. I was returning to Nashville from Illinois in my 2007 CTsw after having a defective EGT sensor replaced. Partway home the ALTERNATOR warning light and buzzer started going off. Because of previous bogus warnings I'd been getting from my Dynon EMS, I convinced myself to once again just push 'Acknowledge' and press on. I've also had intermittent Alternator warnings when throttling back for landing, but they would subsequently go away. I couldn't believe the battery voltage and charging current was actually slowly falling through the yellow band into the red. But shortly after checking in with Campbell approach to continue flight-following the Dynon screens began fading to black. Every few minutes the voltage returned enough to hear Campbell approach asking 'How do you read?'. My radio wouldn't transmit so I decided to switch my squawk code to 7600. Naturally I was racking my brain as to what I should do next. I didn't panic since I had analog back-up instruments for airspeed, altitude and compass heading. The weather was VFR and my Rotax was purring contentedly. I had my iPad with Foreflight with me, but the battery life of my iPad was down to only 20-some percent. The 30 knot tailwind I had in the morning was now a headwind so I had turned off the iPad to save the remaining juice for my approach to my home base at Nashville's John Tune. Since last year's tornado I've not only been without a hangar, but the traffic at Tune has seemingly doubled. I guess those jet-jockeys prefer landing straight-in at a non-towered airport to all the rigmarole and higher prices at BNA. A tower has just been built but it's not yet operational. Tune is no longer a safe place for light-sport airplanes to land with neither a radio nor traffic info.
I wondered if my flaps were going to work, so i switched the knob back and forth a few times - to no avail. I had never attempted a landing with flaps at -6. A scratchy voice again came oveer my headset instructing me to squawk VFR. After complying, I began hearing a loud screeching in my hedset. The noise was even louder when I took off my headset - so I put it back on. After a moment I noticed the flaps had moved to 15 and my airspeed was well above the 80-kt limit. The flap control again wouldn't work so I throttled back, resigning myself to a slow flight home.
I turned Foreflight back on within about 20 nm to observe traffic using my portable ADS-B receiver. I manuevered so as to avoid both straight-in jet traffic and other traffic using the pattern, entering the downwind on a 45 and slipping in behind a C172. No sweat! After landing I never heard a peep about some jerk who landed without making a single position announcement.
I took the battery out of my CT and charged it at home with my trickle charger. By the next morning it indicated fully charged. After reinstalling the battery I did a ground check. The Rotax fired right up and all looked well for a few minutes. But then the battery voltage and amperage began another slow decline into the yellow band - even at 2600 RPM I tried pushing and pulling the alternator master switch a couple of times and didn't see any change in the instrument readings. I surmise the problem lies in one of five places: the circuit breaker, the wiring, the rectifier, the regulator, or the alternator itself. Can anyone tell me how to proceed with troubleshooting? Help!