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Dynon EMS Ammeter Indication


Douglas Bohnert

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Hey guys! I am a part time mechanic, full time pilot and I do flight training and some mx for the local flight school. We have two Flight Designs, a 2006 CTSW and a 2010 CTLS. The CTSW we just got a month ago and I just completed an annual on it last week with a wing spar inspection.

 

It was having a problem with the ammeter indication during flight at high power settings the ammeter would indicate a discharge of up to 60 amps at high power settings and a discharge of around 10 amps at low power settings. I immediately thought it was an indication problems as voltage was always rock steady at 13.3 volts. So I checked the wiring going into the shunt and found a bad crimp. I fixed this and now the ammeter indicated around 0 all the time. Even when on battery power extending the flaps. So I believe I have touched the problem but not completely fixed the problem. I was wondering what kind of ammeter indications other CTSW fliers experience on the Dynon EMS 120 display.

 

All opinions are welcome!

 

Thanks

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When you are on the ground with everything running, the amps will go up and down. You should see +4 to -6 (or so) in this situation. The volts should be around 12.5 -13.5.

 

Good job on the troubleshooting, those connectors are terrible and are always the first place to look when there is any kind of electrical gremlin.

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  • 4 months later...

I'm getting brief "high current" alerts every 10 or 15 minutes. The alarm and red light go on for about 2 seconds and then go off. The current spikes way up to 20+ amps for just a second or two. The voltage remains constant. This has been happening for the past ~5 hours of flying time and never before that.

 

Is this potentially dangerous ? No fuses have blown. Can I be assured that at worst I lose the avionics but not the engine ?

 

What should I suggest to the local mechanic for troubleshooting ? Unfortunately he has no rotax engine experience. Should I have him try to resolve this or do I need a specialist ? I could ferry the plane to a remote airport that has a mechanic with experience on CTLS aircraft.

 

My plane is a 3 1/2 year old CTLS. I would imagine that electrical problems like this are difficult to fix. Any comments or insights would be appreciated.

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Interesting ! I wonder if this issue is relatively common ? I had also guessed a loose connection, but I'm not a mechanic and have no idea where to look, except for the battery terminals. Those I can check myself. Is this potentially dangerous ? I'd guess with the engine running on two separate circuits, at least that should keep running.

 

Are there a lot of connections that have to be checked ? Are they difficult to access ?

 

Please let me know what you find. Thanks for posting.

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  • 2 weeks later...

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